When buying wholesale long-sleeve t-shirts in Canada, Gildan is one of the most trusted brands in the apparel industry. Two of their most popular styles—Gildan 2400 (Ultra Cotton Long Sleeve) and Gildan 5400 (Heavy Cotton Long Sleeve)—are often compared by print shops, retailers, and corporate merch buyers.
Both options are affordable, durable, and reliable for customization, but the difference lies in their fabric weight, comfort, and intended use. The Gildan 2400 is a heavier option built for cooler weather, while the Gildan 5400 offers a lighter, versatile feel for everyday wear.
If you’re purchasing in bulk for resale, uniform programs, or promotional printing in Canada, understanding these differences will help you make the right choice.
Gildan 2400: Specifications
The Gildan 2400 is designed for durability and warmth, making it one of the best wholesale options for Canadian fall and winter. Here are its main specifications:
- Material: 100% preshrunk cotton (sport grey: 90% cotton, 10% polyester)
- Fabric Weight: 6.0 oz/yd² (203 g/m²)
- Features: Double-needle stitching at the neck, sleeves, and bottom hem; seamless collar; taped neck and shoulders for added comfort.
- Fit: Classic fit, providing a generous and comfortable feel.
- Sizes Available: S-5XL
- Key Benefits: Its heavy fabric is ideal for cooler climates and offers reliable durability, making it perfect for screen printing.
Gildan 5400: Specifications
The Gildan 5400 balances comfort and durability, making it a versatile wholesale option for Canadian spring and fall. It’s a lighter option compared to the Gildan 2400 but still holds up well for various activities. Key specifications include:
- Material: 100% preshrunk cotton (sport grey: 90% cotton, 10% polyester; safety colors: 50% cotton, 50% polyester)
- Fabric Weight: 5.3 oz/yd² (180 g/m²)
- Features: Double-needle stitching at the bottom hem; ribbed cuffs; seamless double-needle 7/8" collar; taped neck and shoulders.
- Fit: Standard fit with a slightly lighter feel than the 2400.
- Sizes Available: S-3XL
- Key Benefits: The lighter fabric offers versatility for moderate weather and retains good durability while being comfortable for everyday wear.
Gildan 2400 vs 5400: What is the Difference?
The primary difference between Gildan 2400 and 5400 lies in their fabric weight and intended use:
Fabric Weight: Gildan 2400 is heavier at 6.0 oz/yd², making it better suited for cooler temperatures and providing a sturdier feel. On the other hand, Gildan 5400’s 5.3 oz/yd² fabric is lighter, offering more flexibility and breathability for transitional weather.
Comfort and Warmth: The heavier Gildan 2400 provides added warmth, making it ideal for cold weather or layering, whereas the Gildan 5400 is more breathable, perfect for when you need a long-sleeve shirt in milder conditions.
Durability and Printing: Both shirts are durable and work well for screen printing, but the thicker Gildan 2400 may offer a slightly better print result due to the denser fabric. However, the Gildan 5400 remains an excellent choice for those who prioritize a softer, more lightweight garment.
Recent data shows that demand for customizable apparel continues to grow across North America. According to Statista, the custom t-shirt printing market is projected to surpass $9.9 billion USD by 2030, reflecting a strong upward trend driven by e-commerce, print-on-demand, and bulk buyers. This makes choosing the right blank apparel—like Gildan 2400 vs 5400—even more important for long-term profitability.
Additionally, industry insights from Grand View Research indicate that cotton-based apparel still dominates over 60% of the global t-shirt market share, reinforcing why both these Gildan styles remain top picks for print shops and wholesale buyers.
Gildan 2400 vs 5400: Which One to Choose?
Choosing between Gildan 2400 and Gildan 5400 depends on your specific needs and preferences:
For Colder Weather: If you need a long-sleeve shirt for colder temperatures or want a heavier, more substantial feel, the Gildan 2400 is the better option. Its weight and warmth make it perfect for outdoor events, work environments, or layering during winter.
For Moderate Climates: If you prefer a shirt that is suitable for everyday wear in moderate climates, the Gildan 5400 is a great choice. It’s comfortable, slightly lighter, and versatile for various casual or professional settings.
Budget Considerations: Both shirts are priced affordably, but the Gildan 5400 may be slightly more cost-effective due to its lighter weight and potentially lower production costs.
Conclusion
Both the Gildan 2400 Ultra Cotton and Gildan 5400 Heavy Cotton are excellent wholesale long-sleeve t-shirt options in Canada. The choice depends on your specific use case:
- Pick the Gildan 2400 for warmth, durability, and winter layering.
- Pick the Gildan 5400 for versatility, comfort, and moderate climates.
At T-Sport.ca, we supply both styles at wholesale pricing for Canadian businesses, schools, and organizations. Whether you’re running a print shop, outfitting a sports team, or stocking up for retail, you can find Gildan t-shirts in bulk with fast shipping across Canada.
You can also explore more about Gildan and other trusted brands to learn about their material, fit, and performance differences. And when you're ready to browse more styles—including crew‑necks, v‑necks, heavyweight or lightweight options—check out our full T‑Shirts category at T‑Sport for a wide selection and easy comparison.
